COMPRESSORS الضواغط في البترول والغاز و الصناعات الثقيله
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At pertocon, we bring decades of hands-on oil and gas engineering experience to every training session, ensuring practical skills that matter.
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Hands-On Training
Practical sessions designed to build real-world skills in oil and gas engineering.
Compressor Systems Engineering Course
Master the fundamentals and advanced concepts of industrial compressors used in oil & gas, petrochemical, and power plants. This course is designed for engineers, technicians, and maintenance professionals who want deep practical understanding of compressor operation, selection, and troubleshooting.
Course Overview
This comprehensive training covers positive displacement, dynamic, centrifugal, axial, and ejector compressors with a strong focus on real industrial applications, operating principles, and mechanical behavior.
You will learn how compressors work, how to identify performance issues like surge and choking, and how to maintain and troubleshoot different compressor types.
Course Contents
Unit 1: Compressor Overview
1.1 Introduction
- Basics of gas compression systems
- Industrial applications
- Importance in oil & gas and process industries
1.2 Compression Methods
1.2.1 Intermittent Compression
- Reciprocating compressors
- Working principle and applications
1.2.2 Continuous Compression
• Ejectors
- Steam/gas ejector systems
- Applications in vacuum systems
• Dynamic Compressors
- Centrifugal compressors overview
- Continuous flow compression principle
1.3 Types of Compressors
- Reciprocating compressors
- Ejectors
- Dynamic compressors
1.3.4 Comparison of Compressor Types
- Axial flow vs centrifugal vs reciprocating
- Performance characteristics
- Efficiency and operating range
- Industrial selection criteria
⚙️ Unit 2: Dynamic Compressors
Introduction
Deep dive into centrifugal and axial flow compressors, widely used in large-scale industrial systems.
Lesson 1: Centrifugal Compressor
2.1.1 Principle of Operation
- Energy transfer via rotating impeller
- Conversion of kinetic energy to pressure
- Flow path and compression stages
Key Topics:
- Compressor description and features
- Classifications
- Compression cycle & gas path
- Surge phenomenon
- Choking condition
2.1.2 Main Components
- Casings (Horizontally & Vertically split)
- Impellers design and function
- Guide vanes and flow control elements
- Diaphragms and internal flow passages
2.1.3 Thrust Load & Control
- Axial thrust generation
- Balance piston design
- Impeller arrangement effects
2.1.4 Sealing Systems
- Inter-stage seals
- Shaft end seals (dry gas seals / oil seals concepts)
2.1.5 Bearings
- Journal bearings
- Thrust bearings
- Load distribution and support systems
2.1.6 Prime Movers
- Gas turbines
- Electric motors
- Steam turbines
2.1.7 Lubrication System
- Oil circulation system
- Cooling and filtration
- Protection of rotating elements
Lesson 2: Axial Flow Compressor
2.2.1 Principle of Operation
- Continuous axial gas flow
- Multiple rotor-stator stages
- High efficiency at large flow rates
2.2.2 Components
- Rotor blades
- Stator blades
- Casing and flow path
Additional Topics:
- Axial thrust behavior
- Stability and operating range
- Industrial applications (gas turbines, aviation, LNG plants)
Unit 3: Positive Displacement Compressors
Reciprocating Compressor
3.1 Theoretical Considerations
- Compression cycle (suction, compression, discharge)
- P-V diagram understanding
- Volumetric efficiency
3.1.1 Principle of Operation
- Piston-based compression system
- Single & double acting compressors
- Multi-stage compression
3.1.2 Main Components
- Cylinders and pistons
- Crankshaft mechanism
- Valves (suction & discharge)
- Rods, crossheads, and packing systems
What You Will Gain
- Strong understanding of compressor types and operation
- Ability to identify surge, choking, and instability
- Knowledge of real industrial compressor systems
- Improved maintenance and troubleshooting skills
Who This Course Is For
- Mechanical Engineers
- Maintenance Engineers
- Oil & Gas Professionals
- Students and trainees in rotating equipment
📧 Email: info@pertocon.com
📱 WhatsApp: +20 101 7050 188